So I started with the trousers last Wednesday… The shield on Friday… Next up in the lead up to the costume reveal is the shield.
And boy am I proud of it!
I have access to a laser cutter, at my job, so I put together a “quick” file (it’s never quick) for a shield that would fit on one piece of plywood. I could’ve made a bigger one, but I was trying to be material conscious, and I’m glad I kept it at that size. The laser in question is technically two feet “wide” in material dimensions, and 4 feet long, but it’s a little bit smaller in both directions due to crookedness and use over time.
I worked with 1/8″ plywood, and made this as solid looking, but light as possible. There are two fully solid pieces, with multiple border pieces, one set in between the solid pieces, and two sets on the front, and then the decorative pieces there too… This would be better explained in pictures…
Yeah… Like that.
So I layered and glued everything together. It took awhile. What I should have done then, is sand those edges. I didn’t. Moving on.
On the top of the shield I used wood filler and a putty knife to shove material into the seams so it was a fake beveled/routed edge. That’s honestly what took the longest. I’d put on wood filler, wait for it to dry, sand it, apply more when it inevitably chipped and repeat.
I’m kicking myself that I didn’t get progress pictures as I went. So then I painted the shield. Chestnut brown on the back and sides, then red and gold on the front. The gold is Bright Gold Lumiere Jacquard fabric/universal paint, and the others are stash cheapo acrylic paints. Oh, I so love the Lumiere paints.
On the back are two more sets of laser cut pieces, the main point of which was to provide some material for screws to connect to. Then I guesstimated sizes of leather to attach the shield to my arm, screwed it into the top and bottom bracers. I had to reattach the bottom ones to make them tighter so I could control the shield a bit better, but then I was completely done with the shield!
Lightweight, blocky and just what I needed.
It did mean that I hit a bunch of people accidentally, but… that’s being at a con, right?
I was not too surprised that this wasn’t the recognizable part of the costume (It looks too much like the Lannister crest, or Peter’s from Chronicles of Narnia), but I was surprised what was! You’ll have to tune in on Wednesday to figure out what I’m talking about!
That probably sounded like a ending, but I’m popping back in again to say that though I made this with a laser cutter out of plywood, you could totally do something like this with a craft knife and some stiff foamboard or foam, and come out with similarly awesome results!
